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Why does my sewing machine keep breaking needles or skipping stitches?

Four causes account for almost every broken needle and skipped stitch: the wrong needle, a blunt or bent one, one fitted a quarter turn out, and pulling the fabric through instead of letting the machine feed it.

Difficulty
beginner
Time
20 min
Read
5 min
Safety
caution

Short answer

Fit a new needle first, right way round with the flat of the shank to the back, and match its point to the fabric — a ballpoint for knits, a sharp for fine wovens, a jeans needle for heavy layers. Then stop pulling the fabric: guiding it is fine, pulling deflects the needle into the plate and is the single commonest cause of breakage.

Skipped stitches and broken needles have the same root: the needle is not where the hook expects it to be at the moment the hook comes round to pick up the loop. Everything below is a way that happens.

Safety

A sewing machine needle through a finger is a common A&E attendance. Keep both hands behind the needle and to the sides of the fabric, never in front of it. Guide the work, do not push or pull it. Unplug the machine at the wall before changing a needle, clearing a jam or working near the hook, because the foot pedal only needs a nudge. Broken needle fragments fly — wear glasses if you sew a lot, and find every piece of a broken needle before carrying on.

What you'll need

  • A packet of new needles in the right type and size
  • The machine manual, or the threading diagram on the machine
  • A small screwdriver (optional)
Sewing machine needle points, and the flat side that must face the right way

Step by step

  1. Unplug the machine, then fit a brand new needle.Needles are consumables and blunt long before they look it — every project, or roughly every eight hours of sewing. A needle that has hit a pin once is bent even if you cannot see it, and a bent needle is the most common cause of both faults.
  2. Check it is the right way round and pushed fully home.On virtually every domestic machine the flat side of the shank faces the back and the long groove faces you. Push it up until it stops before tightening. A needle set even a millimetre low puts the eye out of line with the hook, which is exactly what makes stitches skip.
  3. Match the needle point to the fabric.Ballpoint or jersey for anything knitted, because a sharp point pierces the loops and cuts them. Sharp or microtex for fine, densely woven fabric. Universal for ordinary wovens. Jeans or denim for heavy layers. Leather needles have a cutting point and must never be used on fabric.
  4. Match the needle size to the thread and fabric.A fine needle in heavy fabric bends and breaks; a heavy needle in fine fabric leaves holes. Roughly: size 70 to 80 for light fabric, 80 to 90 for ordinary dressmaking, 90 to 100 for denim and canvas.
  5. Stop pulling the fabric through.Guide it, do not pull. Pulling drags the needle sideways so it strikes the needle plate or the hook. It is also what breaks needles on curves, when people help the fabric round the corner.
  6. Slow down, especially over thick seams.Racing over a folded jeans hem is a guaranteed break. Turn the handwheel by hand through the thick part, or use a levelling shim under the back of the foot so the foot stays horizontal.
  7. Look at the needle plate and the foot.A burr or a nick in the hole of the needle plate deflects the needle and shreds thread. Run a fingernail round the hole. A damaged plate needs replacing; smoothing it yourself usually makes it worse.
  8. Rethread the whole machine with the presser foot up.Skipped stitches can also come from the top thread not sitting in the tension discs, which only open when the foot is raised. Rethreading costs a minute and eliminates a whole class of fault.
  9. Check the bobbin area for lint and thread.A wad of lint under the bobbin case, or a thread caught in the hook race, changes the timing of the pickup. Unplug, remove the bobbin case if your machine allows it, and brush it out — do not blow into it, which drives lint further in.
  10. Test on a doubled scrap of the same fabric.Every time, before touching the garment. If the test stitches are clean and the garment is not, the difference is in what the fabric is doing, not the machine.

Tips

  • Write the needle type and size on a sticky label on the machine when you change it. Nobody remembers what is fitted.
  • If the machine sounds like it is punching rather than stitching, the needle is blunt.
  • Never sew over pins. A struck pin bends the needle, chips the hook, and sends fragments.

Common mistakes

  • Using the same needle for months — A needle blunts and develops a burr long before it looks damaged, and a blunt needle needs far more force to enter the fabric — which is what deflects it, snaps it and skips stitches.
  • Helping the fabric through by pulling it — It deflects the needle sideways into the plate. The machine's feed dogs move the fabric at the right speed; your job is only to steer it.

If it doesn't work

Needle breaks on thick seams

Cause: Foot tipped up at the front, or sewing too fast — Fix: Turn the handwheel by hand through the thickness, or level the foot with a folded scrap behind it.

Skipped stitches only on jersey

Cause: Sharp needle cutting the knit loops — Fix: Fit a ballpoint or stretch needle and use a narrow zigzag or stretch stitch.

Needle hits the plate and breaks

Cause: Wrong foot for the stitch, or the needle position moved — Fix: Check that a zigzag stitch is not selected with a straight-stitch foot or single-hole plate fitted.

Thread shreds and then the stitch skips

Cause: Burr in the needle plate hole or a rough thread guide — Fix: Feel round the plate hole with a fingernail; replace the plate if it is nicked.

Fine fabric gets pushed into the needle hole

Cause: Hole in the plate too large for the fabric — Fix: Use a straight-stitch plate if you have one, or put tissue paper under the fabric and tear it away afterwards.

Questions people ask

How often should I really change the needle?

Every project, or every eight hours or so of sewing, and immediately after it hits a pin or a zip. Needles cost pennies and a blunt one causes more problems than everything else combined.

Does the brand of needle matter?

Less than the type and the size. What matters is that it is new, that the point suits the fabric, and that it is fitted fully home the right way round.

Want the whole subject?

  • ToolFoundry (in development)

    Needle systems, points and sizes are a specification question rather than a brand one, and ToolFoundry compares consumables that way.

Written and maintained by the GuideHQ editorial team. More in Lifestyle.