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How do I fix cracks in plaster?

How to repair hairline and larger cracks in plaster so they don't reappear, and how to tell when a crack is a structural warning.

Difficulty
beginner
Time
1 hr 30 min
Read
2 min

Short answer

Rake the crack open slightly, brush it out, and fill with flexible filler for hairline cracks or in two layers with scrim tape for anything wider than about 2mm. Cracks that keep returning in the same place, or that are wider at one end, need investigating rather than filling.

Most cracks in plaster are cosmetic: seasonal movement, drying shrinkage, or a joint between two materials that expand at different rates. A few are not. The repair below handles the cosmetic majority, and the FAQ explains which ones to stop and think about.

What you'll need

  • Flexible or ready-mixed filler
  • Filling knife
  • Sandpaper (120 and 180)
  • Old screwdriver or crack-raking tool
  • Self-adhesive scrim tape for wider cracks (optional)

Step by step

  1. Look at the crack before filling it: note the width, direction, and whether it's uniform.Photograph it with a date. If it reappears, you'll want the comparison.
  2. Rake the crack open with an old screwdriver to remove loose material.Slightly wider is better than hairline — filler needs somewhere to sit and something to grip.
  3. Brush out all dust and wipe with a barely damp cloth.Dust in the crack is the main reason repairs fail.
  4. For hairline cracks, work flexible filler in firmly with the knife, leaving it slightly proud.Flexible filler tolerates the small seasonal movement that caused the crack in the first place.
  5. For cracks over about 2mm, apply a first coat, bed scrim tape into it, then fill over.The tape bridges the crack so future movement doesn't reopen the same line.
  6. Let it dry fully, sand flush and spot-prime before painting.Filler is more absorbent than plaster and will flash through paint if not primed.

Tips

  • Cracks along the ceiling-to-wall junction and around door frames are usually normal movement between materials. Flexible filler or a decorator's caulk handles them best.
  • Decorator's caulk is better than filler for a crack in a corner or where two surfaces meet, because it stays slightly flexible.
  • If a crack reopens each winter, stop using rigid filler. It's telling you there's ongoing movement.
  • Fill in two thin passes rather than one thick one — deep filler shrinks and cracks as it dries.

Common mistakes

  • Filling a hairline crack without opening it up — There's nothing for the filler to key into and it falls out.
  • Using rigid filler on a moving crack — It cracks again in the same place, usually within a year.
  • Filling a structural crack and forgetting about it — You've hidden a symptom that needed investigating.

Questions people ask

When should I worry about a crack?

Get advice if a crack is wider than about 5mm, is wider at one end than the other, runs diagonally from a window or door corner, appears suddenly, continues through brickwork outside, or keeps returning after proper repair. Those patterns can indicate movement rather than shrinkage.

What's the difference between filler and caulk?

Filler dries hard and sands smooth — right for flat surfaces. Caulk stays flexible and can't be sanded — right for corners and junctions where two surfaces move relative to each other.

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